Description
"KM MUGHAL 3 STAR Automatic Concrete Paver Tiles & Block Making Machine – High Output, Multipurpose, Energy Efficient!"
1. Introduction & Overview
KM MUGHAL 3 STAR Engineering Works, Pakistan’s premier manufacturer of advanced concrete machinery, proudly presents the Automatic Concrete Paver Tiles & Block Making Machine—designed for contractors, developers, housing societies, road-builders, and construction material suppliers seeking high-quality, high-output production of paver tiles, hollow blocks, solid blocks, and kerbstones. Engineered with robust components, user-friendly controls, and energy-efficient hydraulics, this versatile plant delivers superior precision, consistent quality, and rapid ROI.
2. Key Features & Highlights
Multifunctional Mould System: Quickly switch between moulds for paver tiles, hollow blocks, solid blocks, and kerbstones with minimal downtime.
Fully Automatic PLC Control: Intuitive touchscreen interface, programmable recipes, auto-cycle production, and real-time monitoring.
High-Performance Hydraulics: Optimized hydraulic circuits for maximum compaction force, ensuring dimensional accuracy and surface finish.
Vibration & Compression Combo: Dual-stage vibration followed by static pressure guarantees dense, durable products.
Energy Efficiency: Low-power motors and variable-frequency drives reduce electricity consumption by up to 30% compared to conventional systems.
Modular Construction: Expand or relocate the plant easily; add batching modules or conveyor systems as your production needs grow.
Robust Steel Frame: Heavy-duty construction, powder-coated finish, and corrosion-resistant components for longevity in harsh jobsite environments.
Rapid Cycle Times: Capable of producing up to 12,000 pieces per 8-hour shift (paver tiles) and 7,000 pieces per shift (blocks), depending on mould size and recipe.
Custom Mould Design: KM MUGHAL can fabricate bespoke moulds for any block, paver pattern, or kerbstone profile—in-house, in record time.
Comprehensive After-Sales Support: Installation, commissioning, operator training, spare parts inventory, and 12-month warranty on hydraulics and vibration systems.
3. Technical Specifications
Parameter
Specification
Model
KMSP-1500 (Standard)
Power Requirement
25 kW (3-Phase, 380V)
Hydraulic Pump Capacity
30 L/min @ 140 Bar
Compression Pressure
Up to 240 Bar
Vibration Frequency
0–6000 VPM (Variable)
Cycle Time
20–25 seconds (per mould)
Max. Production (Pavers)
12,000 pcs/shift
Max. Production (Blocks)
7,000 pcs/shift
Plant Dimensions (L×W×H)
4.5 m × 2.0 m × 2.2 m
Gross Weight
3,500 kg
Control System
Siemens PLC & HMI with Remote Access
Auxiliary Equipment
Hydraulic Power Pack, Vibrator, Conveyor Outfeed
4. Machine Workflow & Layout
Material Feeding: Aggregates and cement mortar pre-mixed and fed via conveyor/hopper.
Form Filling: Automatic feeder and shaker ensure uniform distribution in moulds.
Vibration & Compression: Programmable cycles optimize density and finish.
Demoulding: Hydraulic lifter ejects blocks/pavers onto outfeed conveyor.
Stacking & Curing: Units collected and stacked for accelerated steam or water curing.
5. Production Capacity & ROI
Example Case: A mid-sized contractor running a single-shift operation can recoup capital investment within 6–9 months, assuming market sale price of PKR 10–12 per paver tile and PKR 7–8 per hollow block.
Scalability: Add a second shift or parallel line to double output. Integrates with automated curing chambers for 24/7 operation.
6. Applications & End-Products
Interlocking Paver Tiles: Driveways, walkways, shopping malls, parks, industrial yards.
Hollow Blocks: Load-bearing walls, partition walls, boundary walls.
Solid Blocks: Foundation walls, security walls, sustainable building applications.
Kerbstones: Road edges, garden borders, urban landscaping.
7. Why Choose KM MUGHAL 3 STAR?
35+ Years of Expertise: Decades of proven performance in concrete machinery manufacturing.